ZQJ Mud Cleaner
 Product Name: | ZQJ Mud Cleaner |
 Material: | SS304 or Q345 |
 Brand: | NOV, VARCO,TESCO,TPEC,HongHua,BPM,JH |
 Number: | ZQJ Mud Cleaner for oil field Solids Control / Mud Circulation |
- Description
- Mud cleaner
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Short Description:
Mud cleaner, also called all-in-one machine of desanding and desilting, is the secondary and tertiary solid control equipment to process drilling fluid, which combines desanding cyclone, desilting cyclone and underset screen as one complete equipment. With compact structure, small size and powerful function, it is the ideal choice for secondary and tertiary solid control equipment.
Mud cleaner, also called all-in-one machine of desanding and desilting, is the secondary and tertiary solid control equipment to process drilling fluid, which combines desanding cyclone, desilting cyclone and underset screen as one complete equipment. With compact structure, small size and powerful function, it is the ideal choice for secondary and tertiary solid control equipment.
Technical Features:
• Adopt ANSNY finite element analysis, optimized structure, less displacement of involved and related parts and wearing parts.
• Adopt SS304 or Q345 high-strength alloy material.
• Screen box with heat treatment, acid pickling, galvanizing-assist, hot-dip galvanizing, inactivation and fine polish.
• Vibration motor is from OLI, Italy.
• Electronic control system adopts Huarong (brand) or Helong (brand) explosion-proof.
• High strength shock-proof composite rubber material used to reduce shock.
• Cyclone adopts high wearproof polyurethane and high imitation Derrick structure.
• Inlet and outlet manifolds adopt quick acting coupling connection.
ZQJ Series Mud Cleaner
Model | ZQJ75-1S8N | ZQJ70-2S12N | ZQJ83-3S16N | ZQJ85-1S8N |
Capacity | 112m3/h(492GPM) | 240m3/h(1056GPM) | 336m3/h(1478GPM) | 112m3/h(492GPM) |
Cyclone desander | 1 PC 10 ”(250mm) | 2 PCS 10 ”(250mm) | 3 PCS 10 ”(250mm) | 1 PC 10 ”(250mm) |
Cyclone desilter | 8 PCS 4 ”(100mm) | 12 PCS 4 ”(100mm) | 16 PCS 4 ”(100mm) | 8 PCS 4 ”(100mm) |
Vibrating course | Linear motion | |||
Matching sand pump | 30~37kw | 55kw | 75kw | 37kw |
Underset screen model | BWZS75-2P | BWZS70-3P | BWZS83-3P | BWZS85-2P |
Underset screen motor | 2×0.45kw | 2×1.5kw | 2×1.72kw | 2×1.0kw |
Screen area | 1.4m2 | 2.6m2 | 2.7m2 | 2.1m2 |
Number of mesh | 2 panel | 3 panel | 3 panel | 2 panel |
Weight | 1040kg | 2150kg | 2360kg | 1580kg |
Overall dimension | 1650×1260×1080mm | 2403×1884×2195mm | 2550×1884×1585mm | 1975×1884×1585mm |
Screen performance standards | API 120/150/175目mesh | |||
Remarks | The number of cyclone decides treatment capacity, number and size of its customization: 4”cyclone desander will be 15~20m3/h, 10”cyclone desander 90~120m3/h. | |||
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The mud cleaner, also known as the all-in-one desanding and desilting machine, is an essential component in modern drilling operations. Serving as secondary and tertiary solid control equipment, the mud cleaner processes drilling fluids by combining a desanding cyclone, a desilting cyclone, and an underset screen within a single, integrated unit. This streamlined design offers compactness and versatility, making the mud cleaner an ideal choice for maintaining optimal fluid quality and ensuring efficient solids control.
In drilling operations, efficient management of drilling fluids is crucial for both cost-efficiency and environmental impact. The mud cleaner plays a vital role in this process by separating out finer particles from the drilling fluid, preventing equipment wear and tear, enhancing fluid recycling, and promoting a cleaner, safer drilling environment. By employing the mud cleaner, operators can significantly reduce the volume of harmful solids and debris that could otherwise damage machinery or compromise the stability of the drill.
One of the core components of the mud cleaner is the desanding cyclone, which primarily removes larger particles, such as sand, from the drilling fluid. This cyclone uses centrifugal force to push denser particles outward, where they can then be removed from the system. Following the desanding process, the desilting cyclone comes into play. This unit is designed to target smaller particles, such as silt, further purifying the drilling fluid. Together, these cyclones provide two stages of solid control, effectively reducing both large and small contaminants.
The underset screen, another crucial component of the mud cleaner, plays a critical role by capturing any remaining fine particles before the fluid is reintroduced into the drilling system. The screen works in tandem with the cyclones, enabling thorough and efficient filtration while reducing the need for additional standalone equipment. This compact yet powerful configuration not only optimizes space and simplifies setup but also enhances operational efficiency.
Overall, the mud cleaner’s design offers a compact, versatile, and powerful solution for secondary and tertiary solids control in drilling operations, providing both cost-saving and performance benefits.
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