Mud Cleaner for oil field Solids Control
| Feature | Description |
|---|---|
| Handling Capacity | 100-400 m³/h |
| Cyclone Capacity | 12-50 m³/h per cyclone |
| Screen Area | 2-3 m² (depending on design) |
- Description
- Specification
- Quality Control
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Feature Overview:
The ZQJ Mud Cleaner provides effective solids control by combining the functions of a shale shaker and hydrocyclones. It works by first separating large particles using the shaker, and then utilizing the hydrocyclones to remove smaller solids, maintaining the mud’s quality and preventing any damage to drilling equipment.
Packaging and Shipping
The ZQJ Mud Cleaner is securely packaged to prevent any damage during transit. It is typically shipped in a flat-pack container or custom crates, depending on the configuration. The product is available for global shipping.
Company Overview
Our company specializes in manufacturing high-quality solids control equipment for the oil and gas industry. We provide a wide range of mud cleaners, shale shakers, and other related products to improve the efficiency of drilling operations worldwide.
Customized Option
We offer customized ZQJ Mud Cleaner models based on specific customer needs, including adjustments in capacity, motor power, and dimensions to meet the operational requirements of different oil fields.
Advantages
- Improved Operational Efficiency: With high solids removal efficiency, it keeps the drilling fluid clean and improves overall drilling performance.
- Environmentally Friendly: The cleaner system recycles drilling mud, reducing waste.
- Reduced Costs: Helps reduce the amount of new mud required, thereby saving costs on raw materials.
- Ease of Maintenance: Components are designed for easy servicing, reducing downtime and increasing operational availability.
Why Choose Us
- Expertise: Our company has extensive experience in designing and producing solids control equipment for the oil and gas sector.
- Custom Solutions: We offer a full range of customized equipment to meet specific client requirements.
- Global Reach: We serve customers in multiple regions around the world, ensuring that you get the best equipment wherever you are.
Main Quality
The ZQJ Mud Cleaner is a vital piece of equipment used in oil field operations for solid control and mud circulation. It is designed to efficiently remove fine solids from drilling fluids, ensuring the proper quality and consistency of the mud for optimal drilling performance. The ZQJ Mud Cleaner is a dual-stage system that combines the efficiency of shale shakers and hydrocyclones to achieve superior solids removal, making it a reliable choice for demanding oil field operations.
Description
The ZQJ Mud Cleaner is an advanced solids control system commonly used in drilling operations to treat drilling fluids by removing unwanted solid particles. This system helps to ensure that the drilling mud maintains the correct properties required for efficient drilling, circulation, and wellbore stability.
- Dual-Stage Separation: The mud cleaner operates in two stages: first, it uses a shale shaker to remove large solids, and then hydrocyclones further clean the fluid by removing finer solids. This system ensures that the mud remains of high quality throughout the drilling process.
- High Performance: The ZQJ Mud Cleaner is designed to deliver high separation efficiency. It is capable of processing large volumes of drilling fluid, ensuring the fluid remains at optimal viscosity and weight. This is critical for the efficient and safe drilling of wells.
- Adaptable Design: The ZQJ Mud Cleaner is adaptable to various drilling conditions. The equipment can be customized with different screen sizes and cyclone configurations to meet the specific needs of each drilling operation.
- Durable Construction: Built to endure the harsh conditions of oil field operations, the ZQJ Mud Cleaner uses high-quality materials that resist wear and corrosion, providing long-term reliability even under tough working conditions.
Technical Data
| Parameter | ZQJ Mud Cleaner |
|---|---|
| Capacity | Up to 1200 GPM |
| Working Pressure | 0.3 MPa – 0.5 MPa |
| Shale Shaker Screen Area | 3.5 m² |
| Cyclone Flow Capacity | 100 GPM per cyclone |
| Shaker Deck Angle | 0° – 5° adjustable |
| Motor Power | 7.5 kW – 15 kW |
| Voltage | 380V, 440V, 660V |
| Weight | Approx. 3200 kg |
| Dimensions (L×W×H) | 3200 × 2000 × 2200 mm |
| Material | Stainless Steel, Carbon Steel |
| Screen Type | Hookstrip, composite materials |
| Hydrocyclone Diameter | 4’’ – 10’’ |
More Details
- Dual-Stage Cleaning: The ZQJ Mud Cleaner operates in two stages, which ensures thorough removal of both large and fine solids from the drilling fluid. This process allows for the highest quality mud, which is essential for high-performance drilling operations.
- Advanced Technology: The mud cleaner incorporates the latest advancements in solids control, offering high efficiency and reliability. The combination of a shaker and hydrocyclones ensures superior solids separation compared to single-stage systems.
- Versatility: This system is customizable for a wide variety of drilling conditions. It can be configured with different screens and cyclones to handle specific types of drilling mud and solid particles based on the operational requirements.
- Energy Efficiency: The ZQJ Mud Cleaner is engineered to be energy-efficient, reducing the cost of operation without compromising its effectiveness. The system delivers high throughput with minimal power consumption, helping to lower overall operational expenses.
- Durability and Longevity: The equipment is built to withstand the harshest environments. Its robust construction, made from high-grade stainless steel, ensures that it can operate for long periods without significant wear, thus reducing downtime and maintenance costs.
Packaging and Shipping
The ZQJ Mud Cleaner is carefully packaged to ensure its safe transportation across long distances. The packaging includes:
- Protection: Each unit is crated in heavy-duty wooden crates with foam padding, ensuring protection from damage during transit.
- Shipping Options: We offer shipping by sea, air, or land, depending on the delivery urgency and location of the customer.
- Lead Time: The typical lead time for shipping is 30 days, with expedited options available upon request.
Company Overview
Our company is a leading manufacturer of advanced oil field equipment, specializing in solids control systems such as the ZQJ Mud Cleaner. With years of experience in the industry, we are committed to delivering high-performance equipment that meets the demands of modern drilling operations. Our products are built for reliability, efficiency, and cost-effectiveness, ensuring that our customers achieve optimal performance in the toughest oil field conditions.
Customized Options
We offer customized configurations of the ZQJ Mud Cleaner to suit the specific needs of our clients:
- Capacity Options: We can adjust the capacity to handle larger or smaller volumes of drilling fluid, ensuring the system matches your operational scale.
- Cyclone and Screen Customization: Depending on the size and type of solids, we offer different cyclone and screen options, allowing you to tailor the mud cleaner for your drilling operation.
- Automation Features: The ZQJ Mud Cleaner can be integrated with automated controls for monitoring and adjusting parameters like flow rate and pressure, reducing manual labor.
Advantages
- Enhanced Safety: The ZQJ Mud Cleaner includes safety features such as overload protection to prevent operational failures.
- Cost-Effective: With its energy-efficient design, it reduces the operational costs associated with solids control and mud maintenance.
- High Throughput: Capable of processing large volumes of mud, making it ideal for large-scale drilling operations.
- Low Maintenance: The ZQJ Mud Cleaner is designed for easy maintenance, reducing downtime and ensuring continuous operation.
Why Choose Us
- Global Reach: We serve customers worldwide, providing top-notch support no matter where your operations are located.
- Expertise: With years of experience in the oil and gas industry, we understand the specific needs of solids control, offering solutions that optimize drilling performance.
- Customer Satisfaction: Our focus on customer satisfaction means we provide high-quality products, exceptional service, and ongoing support.
FAQ
- What is the primary function of the ZQJ Mud Cleaner?
- The primary function of the ZQJ Mud Cleaner is to separate solids from drilling fluids, ensuring the mud remains of optimal quality for efficient drilling operations.
- Can the ZQJ Mud Cleaner handle different types of drilling mud?
- Yes, the ZQJ Mud Cleaner can be customized to handle various types of drilling mud, including water-based and oil-based muds, depending on the specific needs of the drilling operation.
- How does the dual-stage cleaning process work?
- The dual-stage cleaning process involves using a shale shaker to remove larger particles and hydrocyclones to further separate finer solids from the drilling fluid, resulting in cleaner mud.
- Is the ZQJ Mud Cleaner easy to operate and maintain?
- Yes, the ZQJ Mud Cleaner is designed for ease of use and minimal maintenance. It features an intuitive control system and can be operated with little training.
- What type of support is available for the ZQJ Mud Cleaner?
- We offer comprehensive support for the ZQJ Mud Cleaner, including installation assistance, training, and 24/7 technical support to ensure optimal performance.
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